Miller Big Blue 500X Pro with Arc Reach Diesel Engine Driven Welder-Full Upgrade
Big Blue 500X Pro with ArcReach®
High-Output Power. Industrial-Grade Versatility.
The Big Blue 500X Pro with ArcReach is built for demanding worksites. For remote projects, heavy fabrication, or critical structural welding where uptime matters, it delivers up to 500 A of welding power, multi-process flexibility, and productivity-focused controls.
Why It Stands Out
-
Massive Weld Output
100% duty cycle at 400 A / 36 V, 60% at 450 A / 33 V, and 40% at 500 A / 30 V. High open-circuit voltage for confident arc starts. -
Multi-Process Capability
Stick (SMAW), Pulsed MIG (GMAW-P), MIG (GMAW), Flux-Cored (FCAW), DC TIG (GTAW), RMD, and Air Carbon Arc (CAC-A). -
ArcReach® Productivity
Adjust parameters at the weld with ArcReach wire feeders/remotes to reduce walking, improve safety, and increase arc-on time. Front-panel lockouts help prevent accidental changes. -
On-Site Power
Generator output for tools and site needs: three-phase 380–415 V (approx. 21 kW peak / 15 kW continuous) and single-phase 240 V (approx. 4 kW continuous). -
Enhanced Safety & Protection
Supplied with an Emergency Stop, Double Pole Battery Isolator, and Lockout Device to maximise operator and site safety. -
Roll Frame & Spill Tray Assembly
Heavy-duty frame and integrated spill tray for added protection, easier transport, and environmental safety on site.
Ideal For
- Structural steel, heavy fabrication, pipeline and vessel work
- Maintenance & repair in remote or off-grid locations
- Construction and rental fleets needing robust, low-maintenance equipment
Key Specs at a Glance
| Weld Output Range | 20–500 A |
|---|---|
| CV/DC (MIG/FCAW) Voltage | 14–50 V |
| Duty Cycle | 100% @ 400 A / 36 V; 60% @ 450 A / 33 V; 40% @ 500 A / 30 V |
| Max OCV | 92 V DC |
| Generator Power (40 °C) | 3-phase 380–415 V: ~21 kW peak / 15 kW continuous; 1-phase 240 V: ~4 kW continuous |
| Protection / Polarity | IP23S / CC-CV, DC |
ArcReach® Compatible
Works with ArcReach® Suitcase 12, ArcReach® 16, FieldPro Smart Feeder with ArcReach®, ArcReach® Heater, and ArcReach® Stick/TIG Remote.
| Brand | Miller |
|---|---|
| Weight | 694.000000 |
| Power Supply | Engine Driven |
| Dimensions | 1258mm x 724mm x 1654mm |
| Duty Cycle | 400 A at 36 V 100% |
| Min Amperage | 20 |
| Max Amperage | 500 |
Big Blue 500X Pro with ArcReach®
High-Output Power. Industrial-Grade Versatility.
The Big Blue 500X Pro with ArcReach is built for demanding worksites. For remote projects, heavy fabrication, or critical structural welding where uptime matters, it delivers up to 500 A of welding power, multi-process flexibility, and productivity-focused controls.
Why It Stands Out
-
Massive Weld Output
100% duty cycle at 400 A / 36 V, 60% at 450 A / 33 V, and 40% at 500 A / 30 V. High open-circuit voltage for confident arc starts. -
Multi-Process Capability
Stick (SMAW), Pulsed MIG (GMAW-P), MIG (GMAW), Flux-Cored (FCAW), DC TIG (GTAW), RMD, and Air Carbon Arc (CAC-A). -
ArcReach® Productivity
Adjust parameters at the weld with ArcReach wire feeders/remotes to reduce walking, improve safety, and increase arc-on time. Front-panel lockouts help prevent accidental changes. -
On-Site Power
Generator output for tools and site needs: three-phase 380–415 V (approx. 21 kW peak / 15 kW continuous) and single-phase 240 V (approx. 4 kW continuous). -
Enhanced Safety & Protection
Supplied with an Emergency Stop, Double Pole Battery Isolator, and Lockout Device to maximise operator and site safety. -
Roll Frame & Spill Tray Assembly
Heavy-duty frame and integrated spill tray for added protection, easier transport, and environmental safety on site.
Ideal For
- Structural steel, heavy fabrication, pipeline and vessel work
- Maintenance & repair in remote or off-grid locations
- Construction and rental fleets needing robust, low-maintenance equipment
Key Specs at a Glance
| Weld Output Range | 20–500 A |
|---|---|
| CV/DC (MIG/FCAW) Voltage | 14–50 V |
| Duty Cycle | 100% @ 400 A / 36 V; 60% @ 450 A / 33 V; 40% @ 500 A / 30 V |
| Max OCV | 92 V DC |
| Generator Power (40 °C) | 3-phase 380–415 V: ~21 kW peak / 15 kW continuous; 1-phase 240 V: ~4 kW continuous |
| Protection / Polarity | IP23S / CC-CV, DC |
ArcReach® Compatible
Works with ArcReach® Suitcase 12, ArcReach® 16, FieldPro Smart Feeder with ArcReach®, ArcReach® Heater, and ArcReach® Stick/TIG Remote.
| Brand | Miller |
|---|---|
| Weight | 694.000000 |
| Power Supply | Engine Driven |
| Dimensions | 1258mm x 724mm x 1654mm |
| Duty Cycle | 400 A at 36 V 100% |
| Min Amperage | 20 |
| Max Amperage | 500 |